Lubrika 404

LUBRIKA 404 HEAVY DUTY FORGING LUBRICANT

DESCRIPTION

LUBRIKA 404 is a very effective graphite in water hot forging die lubricant and release agent, especially formulated to be used on hot forging press dies. It was developed taking into consideration the main operational parameters encountered in the forging operations, especially those where the piece being forged is heavy and complex.

LUBRIKA 404 was conceived to provide good to excellent performance within a wide range of die temperatures and other variables typical of the forging operations.

Properly applied to the die cavities by spray atomization LUBRIKA 404 will permit a smooth flow and release of the metal. Its coefficient of friction is extremely low.

LUBRIKA 404 is smokeless, nonflammable and does not generate harmful vapors.

Its unique formulation makes LUBRIKA 404 to remain stable , even at temperatures that normally decompose the binder. The graphite, its main active ingredient, has a very high carbon content, low ash, microscopic particle size and hexagonal and plain geometry thus permitting a very continuous and homogeneous film formation over the dies. LUBRIKA 404 has excellent stability in automatic spray systems and central lube systems.

Specific advantages offered by LUBRIKA 404 include:

Excellent lubricity
Superb release
Efficient die filling
Lower associated Disposal costs
Environmentally friendly
Uniform wetting of hot dies
Extended die life
Noncorrosive
Nonflammable

TYPICAL APPLICATIONS

Hot forging of crankshafts, connecting rods, steering shafts, piston heads and most of automotive parts.

PHYSICAL PROPERTIES

(As supplied)

Solid lubricant: Processed micro graphite
Solid content: 23 to 24%
Carrier/diluent: Demineralized water
Consistency: Thixotropic fluid
Density: 1.11 gr/cm3
Freezing point: 0°C
Color: Black

METHOD OF USE

LUBRIKA 404 is a concentrate and must be diluted with water prior to its application to the dies. The dilution ratio has to be determined according the weight, complexity, and operating variables such as die temperature, speed of the operation, etc. Also factors such as type of atomization nozzles and characteristics, distance of application and time of application will influence the determination of the most suitable dilution ratio required. The correct dilution is made by adding water to the concentrate with moderate stirring. A starting evaluation at 1:4 (product: water) is recommended. Dilution ratios, however, can exceed 1:10 (product: water) depending on the forging operation.

METHOD OF APPLICATION

Diluted LUBRIKA 404 must be only spray applied to the die cavities. Handguns or automatic equipments such as reciprocators can be used for this purpose.

PRECAUTIONS

Reseal LUBRIKA 404 containers tightly to prevent contamination. Avoid freezing.

See Material Safety Data Sheet for additional information on handling, precautions and first aid instructions.

CONTAINER SIZES

Plastic pails 20kg

Metallic drums: 225 kg

Plastic totes: 1000 kg

Export containers: 72 drums or 20 totes

Information presented in this Product Data Sheet is considered reliable, and will deliver the performance as stated, but conditions and methods of use, which are beyond our control, may modify results. Before adopting our products for commercial use, the user should confirm their suitability. In no case should recommendations or suggestions for the use of our products be understood to sanction violation of any patent.