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ROLLFOR D Mandrel Lubricant

DESCRIPTION

ROLLFOR D is a mandrel lubricant specially developed to withstand the extreme operative conditions suffered by the mandrels used in continuous rolling of seamless steel pipes. It is a dry powder containing solid lubricants, binders, wetting aids, selected rheological additives, dispersing and suspending agents which have in our formulation the property to impart the mandrel surfaces with even lubricating and protective coating strong enough as to permit a smooth and continuous rolling of steel seamless pipes. By reducing the friction coefficient to a low value, mandrels can operate with efficiency and therefore pipes can be manufactured with a low cost incidence due to lubrication.

Specific advantages offered by ROLLFOR D include:

  • Excellent lubricity
  • Fast drying
  • Decreased rolling forces
  • Defect free pipe’s inside surface
  • Pipes within tolerance limits
  • Increased mandrel life
  • Not pitting occurrences
  • Environmentally friendly
  • Uniform wetting of mandrels
  • Noncorrosive
  • Nonflammable
  • Easiness of application

PHYSICAL PROPERTIES

(As supplied)

Solid lubricant:          Graphite 
Consistency: Dry powder
Diluents: Water
Bulk density: Approx 0,40 g/cm3 
Color: Black
Moisture: Below 0,4%

METHOD OF USE

ROLLFOR D must be diluted with water before its use. The procedure of dilution involves the incorporation of water into a reservoir with continuous agitation provided via blades at a controlled speed. This procedure will require approximate 2 and ½ hours and the final product will be ready when the resultant viscosity is of the order of 80 cps (Brookfield Spindle 2 at 10 rpm and 25°C).

METHOD OF APPLICATION

To obtain good mandrel coverage it is necessary to apply the ROLLFOR D through a controlled spray using an airless spraying device as lubricating system.

STORAGE

Three years if maintained in a cool and dry place.

PRECAUTIONS

See Material Safety Data Sheet for additional information on handling, precautions and first aid instructions.

CONTAINER SIZES

Big Bags: 600 kgs

Information presented in this Product Data Sheet is considered reliable, and will deliver the performance as stated, but conditions and methods of use, which are beyond our control, may modify results. Before adopting our products for commercial use, the user should confirm their suitability. In no case should recommendations or suggestions for the use of our products be understood to sanction violation of any patent.